Engineering Nanofluids for Heat Transfer Applications

Abstract: Nanofluids (NFs) are nanotechnology-based colloidal dispersion prepared by dispersing nanoparticles (NPs) in conventional liquids, as the base liquid. These advanced fluids have displayed potential to enhance the performance of conventional heat transfer fluids. This work aims at providing an insight to the field of NFs by investigating in detail the fabrication and evaluation of physico-chemical, thermo-physical and heat transfer characteristics of NFs for practical heat transfer applications. However, in order to utilize NFs as heat transfer fluids in real applications there are some challenges to overcome. Therefore, our goal is not only to optimize the thermo-physical properties of NFs with the highest thermal conductivity (TC) and minimal impact of NPs on viscosity, but also on preparing NFs with good stability and the best heat transfer performance. In the first stage, detailed studies were carried out to engineer NFs with good stability and optimal thermo-physical properties. In this work we investigated the most important factors, and the dependence of thermo-physical properties of NFs, including NP composition and concentration, NF stability, surface modifiers, particle size (NP size and particle with micron size), NF preparation method (two-step vs one-step method) and base liquid was studied. We also demonstrated, for the first time, the role of crystal structure, exemplified by alpha- and beta- SiC particles, on thermo-physical properties of NFs. For these purposes several NFs were fabricated using different nanostructured materials and various base liquids by one-step and two-step methods. An optimization procedure was designed to keep a suitable control in order to reach the ultimate aim where several stages were involved to check the desired characteristics of each NF system. Among several NFs systems studied in the first stage evaluation, a particular NF system with 9 wt% concentration, engineered by dispersing SiC NPs with alpha- crystal structure in water/ethylene glycol as based liquid exhibited the optimal thermo-physical properties. This NF was the only case which could pass the all criteria involved in the optimization procedure by exhibiting good stability, TC enhancements of ~20% with only 14% increase in viscosity at 20 oC. Therefore, this engineered NF was considered for next phase evaluation, where heat transfer coefficient (HTC) tests were designed and carried out to evaluate the thermal transport property of the selected alpha- SiC NF. A HTC enhancement of 5.5% at equal pumping power, as realistic comparison criteria, was obtained indicating the capability of this kind of NFs to be used in industrial heat transfer applications. These findings are among the few studies in the literature where the heat transfer characteristics of the NFs were noticeable, reproducible and based on a realistic situation with capability of commercializing as effective heat transfer fluid.