Power Control Systems in a Flywheel based All-Electric Driveline

Abstract: Flywheel systems are attractive in hybrid and electric vehicles due to their ability to handle power during acceleration and braking. The combination of a flywheel device with a battery source has several advantages such as high peak power capacity, high energy density and reduction in the number of charge/discharge cycles of the battery.A flywheel based all-electric driveline is investigated in this thesis. The novelty of the system consists in the use of a double wound flywheel machine, which divides the system in two different power levels. Due to this configuration, the system becomes efficient and can handle the power developed during fast dynamical processes.The complete driveline consists of three main components: the battery, the flywheel machine and the wheel motor. The High-Power (HP) side of the driveline connects the flywheel machine to the wheel motor, whereas the Low-Power (LP) side connects the flywheel machine to the battery. The connections of different components of the system are made electrically through power converter devices.The present thesis focuses on the electrical converters and control strategies used in the flywheel based all-electric driveline. The control of power converters is responsible for the logic and functionality of the driveline, being a challenging step within this project.Different power converter topologies have been investigated: a DC/DC plus a DC/AC converter on the LP side, and an AC/DC/AC converter on the HP side. The design and assembly of the power electronics and their control scheme have been successfully implemented. Different control strategies have been suggested and a complete scaled driveline has been assembled and tested based on previous simulation results.Results have confirmed the functionality of the driveline, where smoothed output power has been obtained from the battery, whereas the flywheel handles power transients on the traction side. An average efficiency of about 87% (battery to wheels) has been obtained. The power converter systems have been shown to be efficient and robust, with control strategies able to handle the peak energy flow in the system. A regenerative braking strategy has been simulated and a wheel-to-wheel efficiency of about 80% has been estimated.