Numerical Modelling of Self-Compacting Concrete Flow Discrete and Continuous Approach

Abstract: With the advent of Self-Compacting Concrete (SCC) that flows freely, under the soleinfluence of gravity, the wish for hassle-free and predictable castings even in complexcases, spurged the simulation of concrete flow as a means to model and predictconcrete workability. To achieve complete and reliable form filling with smoothsurfaces of the concrete, the reinforced formwork geometry must be compatible withthe rheology of the fresh SCC. Predicting flow behavior in the formwork and linkingthe required rheological parameters to flow tests performed on the site will ensurean optimization of the casting process.In this thesis, numerical simulation of concrete flow is investigated, using both discreteas well as continuous approaches.The discrete particle model here serves as a means to simulate details and phenomenaconcerning aggregates modeled as individual objects. The here presented cases aresimulated with spherical particles. However, it is possible to make use of nonsphericalparticles as well. Aggregate surface roughness, size and aspect ratio maybe modeles by particle friction, size and clumping several spheres into forming thedesired particle shape.The continuous approach has been used to simulate large volumes of concrete. Theconcrete is modeled as a homogeneous material, particular effects of aggregates,such as blocking or segregation are not accounted for. Good correspondence wasachieved with a Bingham material model used to simulate concrete laboratory tests(e.g. slump flow, L-box) and form filling. Flow of concrete in a particularly congestedsection of a double-tee slab as well as two lifts of a multi-layered full scale wall castingwere simulated sucessfully.A large scale quantitative analysis is performed rather smoothly with the continuousapproach. Smaller scale details and phenomena are better captured qualitativelywith the discrete particle approach. As computer speed and capacity constantlyevolves, simulation detail and sample volume will be allowed to increase.A future merging of the homogeneous fluid model with the particle approach to formparticles in the fluid will feature the flow of concrete as the physical suspension thatit represents. One single ellipsoidal particle falling in a Newtonian fluid was studiedas a first step.