Footwall stability in SLC mining

Abstract: This thesis is based on a case study of the Kiirunavaara sublevel cave (SLC) mine. It focuses on footwall stability and damage development in the mining infrastructure on mine scale. Damage to the infrastructure is mappable for the full height of the footwall by access through decommissioned infrastructure associated with earlier mining stages. Damages range from pure structurally controlled failures (wedge failures) in the upper part of the footwall to fracture growth through intact rock combined with micro‑seismic emissions at the active mining depth.The thesis addresses four distinct research questions;(i) What are the predominant failure mechanisms for the Kiirunavaara footwall?(ii) What is the role of confinement on the damage development in the footwall?(iii) How does the SLC relate to the footwall damage development?(iv) How can infrastructure damage associated to the future mining be estimated using currently available data?Two sets of calibrated numerical models were used to study the damage evolution processes using damage mapping data as the main calibration parameter. Validation of the models was achieved by correlation of model output to micro-seismic locations. The modelling and damage mapping results were used as the basis for the development of a simple prognosis tool for estimating the ultimate extent of infrastructure damage associated to the mining advance for future mining steps.A literature review on slope failure modes, large scale failures in cave mining and failure tracking using micro-seismic locations is included to provide background and definitions. The literature describes principal failure modes as well as mechanism combinations such as structurally controlled failures initiated by deep seated rock mass failures or relaxation. Cases are presented where previously stable structures become destabilised by cave advance and examples where micro‑seismic recordings were used to track deformations and the initiation and growth of newly formed fractures.The Kiirunavaara SLC mine is presented in detail as the main case study of the work. The mine has been in operation since the early 20th century with a transition to underground operation over 50 years ago. The extent of the orebody is 4 km in length with an average width of 80-90 m, the termination at depth has yet to be determined. The ore has an average dip of 60˚ east and a dip-along-strike to the north. Both the footwall and hangingwall rock masses are considered hard and competent with UCS values for the footwall ranging from ca. 130 MPa to extreme cases of 600 MPa. The ore is mined in production blocks about 400 m wide (along strike), Mining of the northernmost blocks, situated in the Lake ore, did not start as open pit operations but has been accessed from the underground via SLC only.The instabilities in the footwall has been addressed by several research studies in the past, with the predominant failure mechanisms in different studies being suggested as large scale tensile failure, complex wedge failure, or rotational shear failure, i.e., some type of principal slope failure.In this work, conceptual numerical models in UDEC were calibrated to fit underground damage mapping data by tracking numerical shear strain concentrations. The conceptual models suggested rock mass damage without the indications of development of large scale slope failure mechanisms such as shear bands. Mine scale PFC models were calibrated with respect to the rock mass strength parameters derived by the conceptual UDEC models and used to study rock mass fracturing in the absence of large scale failure. It is shown that damage to the rock mass occurs mainly close to the active mining in a seismically active zone. This is suggested to weaken and soften the rock mass to allow the development of infrastructure damage in this volume to occur as the rock mass relaxes when entering the stress shadow of the SLC as mining progresses.The damage to the rock mass at the production depth is argued, based on seismic records and a parametric study in UDEC, to constitute of large quantities of local shear failures coalescing to appear as a large scale step-path or rotational shear failure in mapping records. The extent of the associated infrastructure damage is predicated to be limited by the extent of the damaged rock mass zone. A simple bi-linear equation is suggested using ore-width and mining depth as input to estimate the ultimate extent of the damaged zone for each mining stage and thus the limit of later infrastructure damage development.The thesis is concluded with recommendations for future work and potential for continued research.