Contribution to Numerical and Experimental Studies of Flutter in Space Turbines. Aerodynamic Analysis of Subsonic or Supersonic Flows in Response to a Prescribed Vibratory Mode of the Structure

Abstract: Modern turbomachines are designed towards thinner, lighter and highly loaded blades. This gives rise to increased sensitivity to flow induced vibrations such as flutter, which leads to structure failure in a short period of time if not sufficiently damped. Although numerical tools are more and more reliable, flutter prediction still depends on a large degree on simplified models. In addition, the critical nature of flutter, resulting in poor well-documented real cases in the open literature, and the lack of experimental database typical of engine flows make its apprehension even more challenging. In that context, the present thesis is dedicated to study flutter in recent turbines through aerodynamic analysis of subsonic or supersonic flows in response to a prescribed vibratory mode of the structure. The objective is to highlight some mechanisms potentially responsible for flutter in order to be in better position when designing blades. The strategy consists in leading both experimental and numerical investigations. The experimental part is based on a worldwide unique annular turbine sector cascade employed for measuring the aeroelastic response by means of the aerodynamic influence coefficient technique. The cascade comprises seven low pressure gas turbine blades one of which can oscillate in a controlled way as a rigid body. Aeroelastic responses are measured at various mechanical and aerodynamic parameters: pure and combined modeshapes, reduced frequency, Mach number, incidence angle. In addition to turbulence level measurements, the database aims at assessing the influence of these parameters on the aerodynamic damping, at validating the linear combination principle and at providing input for numerical tools.The numerical part is based on unsteady computations linearized in the frequency domain and performed in the traveling wave mode. The focus is put on two industrial space turbines:2D computations are performed on an integrally bladed disk, also called blisk; its very low viscous material damping results in complex motions with combined modes and extremely high reduced frequency. The blisk operates at low subsonic conditions without strong non-linearities. Although the blades have been predicted aeroelastically stable, an original methodology based on elementary decompositions of the blade motion is presented to identify the destabilizing movements. The results suggest that the so-called classical flutter is surprisingly prone to occur. Moreover, the aerodynamic damping has been found extremely sensitive to the interblade phase angle and cut-on/cut-off conditions.3D computations are then performed on a supersonic turbine, which features shock waves and boundary layer separation. In contrast, the blade motion is of elementary nature, i.e. purely axial. The blades have been predicted aeroelastically unstable for backward traveling waves and stable for forward traveling waves. The low reduced frequencies allow quasi-steady analysis, which still account for flutter mechanisms: the shock wave motion establishes the boundary between stable and unstable configurations.