Large Eddy Simulations of Complex Flows in IC-Engine's Exhaust Manifold and Turbine

University dissertation from Stockholm : KTH Royal Institute of Technology

Abstract: The thesis deals with the flow in pipe bends and radial turbines geometries that are commonly found in an Internal Combustion Engine (ICE). The development phase of internal combustion engines relies more and more on simulations as an important complement to experiments. This is partly because of the reduction in development cost and the shortening of the development time. This is one of the reasons for the need of more accurate and predictive simulations. By using more complex computational methods the accuracy and predictive capabilities are increased. The disadvantage of using more sophisticated tools is that the computational time is increasing, making such tools less attractive for standard design purposes. Hence, one of the goals of the work has been to contribute to assess and improve the predictive capability of the simpler methods used by the industry.By comparing results from experiments, Reynolds Averaged Navier-Stokes (RANS) computations, and Large Eddy Simulations (LES) the accuracy of the different computational methods can be established. The advantages of using LES over RANS for the flows under consideration stems from the unsteadiness of the flow in the engine manifold. When such unsteadiness overlaps the natural turbulence the model lacks a rational foundation. The thesis considers the effect of the cyclic flow on the chosen numerical models. The LES calculations have proven to be able to predict the mean field and the fluctuations very well when compared to the experimental data. Also the effects of pulsatile exhaust flow on the performance of the turbine of a turbocharging system is assessed. Both steady and pulsating inlet conditions are considered for the turbine case, where the latter is a more realistic representation of the real flow situation inside the exhaust manifold and turbine. The results have been analysed using different methods: single point Fast Fourier Transforms (FFT), probe line means and statistics, area and volume based Proper Orthogonal Decomposition (POD) and Dynamic Mode Decomposition (DMD).

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