Supporting the Implementation of Industrial Robots in Collaborative Assembly Applications

Abstract: Until recently, few technologies have been applicable to increase flexibility in the manufacturers’ assembly applications, but the introduction of industrial robots in collaborative assembly applications provides such opportunities. Specifically, these collaborative assembly applications present an opportunity to, in a fenceless environment, combine the flexibility of the human with the accuracy, repeatability, and strengths of the robot while utilizing less floor space and allowing portable applications. However, despite the benefits of industrial robots in collaborative assembly applications, there are significant gaps in the literature preventing their implementation.Based on this background, the objective of this work is to support the implementation of industrial robots in collaborative assembly applications. To fulfill this objective, this work included two empirical studies; first, an interview study mapped the attributes of industrial robots in collaborative assembly applications. Second, a multiple-case study mapped the critical challenges and enabling activities when implementing these collaborative assembly applications. The studies were also combined with literature reviews aiming to fill the theoretical gaps. The work provides an implementation process with enabling activities that can mitigate critical challenges when implementing industrial robots in collaborative assembly applications. The implementation process shows enabling activities in the three first phases: pre-study, collaborative assembly application design, and assembly installation. These enabling activities are mapped to the 7M dimensions as a way to clearly show how they can support the implementation of industrial robots in collaborative assembly applications. The implementation process contributes to filling the identified gaps in the literature and provides practitioners with activities that managers could consider when implementing collaborative robots in collaborative assembly applications. Finally, this work suggests that future research could aim to validate the implementation process in a case study or investigate further the last two phases of the process.